Friday, February 5, 2016

Determination of yarn count by count data system

Introduction:

Count is very important factor for the textile yarn manufacturing the yarn count is mandatory to retain the quality of yarn and fabric. According to the textile count is a number of indicating the mass per unit length on length per unit
mass of yarn. There is several count system of yarn. There count system have been divided in two mass is direct system where length is fixed and another is indirect system where weight is fixed.

Apparatus:

  1. Computer
  2. Yarn package
  3. Yarn guide
  4. Tensioner
  5. Counter display handle
  6. TPI tester
  7. CSP tester

Data:-
Sample weight =2.05
Length unit       = 840 yds
Weight unit       = 1lb
Sample length   = 120 yds
Yarn Count        = (sample length/length unit) × (weight unit/ sample unit)
                           =( 120/840  × 1/2.05)
                           =( 120/840  × 453.46/2.05)
                           = 31.6

Count strength produced =62

TPI =20

CSP= 31.6 × 62 =1959.2


1St Step                         Mag spin software

Log in  → 1. User Name = administration
                  2. mag admin
                  3. processwise
↓
Ok
↓
System setting
↓
Mill master
↓
Process data
↓
Add → 1. Counter type
             2. Normal count
             3. Yarn type
             4. CSP
             5. Lot No
             6. Frame No
↓
Update
↓
Log out

 2nd step:-

Log in  → 1. User name
                  2. Password
                  3. Mode
↓
Ok
↓
Process
↓
Count analyses
↓
Standard dept  → Ring Frame
↓
New  → Chose test type → Count type → Sample count
↓
Ok
↓
Edit  → 1. Test mode
              2. Wheel
              3. comments
↓
Save
↓
Frame no entry
↓
Ok
Valu → sample wet
↓
Report preview

Comments:-  In this experiment we know about the count data system and it is help fit in our working life and to be good textile engineer. We must know it very well.





                          




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