Tirupur (South India) Knitwear Industry-Facts and Challenges

“NO VACANCY BOARD-CAN NOT BE FINDING IN TIRUPUR.” 

‘CATCH THEM YOUNG AND TRAIN THEM FRESH.’-Chinese proverb.

Tirupur is famous for many of the knitting industry in due south India, there are a number of spinners spinning integrate before putting up a knitting factory. Fabric process house and integrate more before becoming knitwear used for socks and sports clothing makers, wear the foundation for men and women. Even children wear fashionable and also to produce children to meet the needs of its customers in the world.

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In present-day factors motivating to continually develop the current technology to acceptable international standards. Overseas, in the open starting off contest quota period in 2005. Despite the fact that the city of Tirupur reeling under acute shortage of infrastructure, knitted Tirupur exporters able to make a mark in the sources of the map International in the textile industry because they work as a group and help each other for a common cause.

It is expected that exports will Tirupur grow much faster than the rest of the economy, exports from India. Rapid industrial development in Tirupur draws workers from different parts of Tamil Nadu and neighboring states in search of jobs.

Exporters Tirupur, Tirupur knitting industry is able to book orders of all changing global markets, including the European Union, the United States, Canada, Japan and others, in addition to rate export growth increasingly the market is the quota.

Global companies and brands of the famous purchase of Tirupur,

1. Nike,
2. Lacoste, St.
3. Michael
4. Benetton
5. Knight,
6. Kiabi,
7. Marks & Spencer,
8. C & A,
9. Benny J. C.,
10. Walmart,
11. H & M,
12. Old Navy,
13. Silver ties
14. care of the mother,
15. S. Oliver,
16. Tommy Hilfiger,
17. Adidas,
18. Carrefour,
19. Villa,
20. Diesel,
21. Nautica, and so on.

TEA and success in their fight against the competition mentioned above will be half won since Tirupur lacking today is primarily a marketing center, which can provide ongoing input to the fashion industry and will provide direct sales products at competitive prices better end.

Lakshmi Mills, a textile factory machines leading weaving, which is based in Coimbatore its seal in cooperation with the late Chinese enterprises and textile machinery to lift Taiwanese high-tech machines and manufacturing level time container, so pre-provision of local machinery at competitive prices.

Spinning mills in and around Tirupur cotton complement requirements by imports from the United States, Australia, Egypt and so on a good rotation exporting yarn quality. Normal group Tirupur counting users to produce knitwear products of 10S to 60S (only ring weave) and take a two chips.

Spinning range is available conical cars, cleaning and channels available electronically mix, Slope, crepe, mercerized gas, dyed-space Grindle outside regular combed son. Mills, Centwin Spinning Mills, KPR Spinning factories, Prime textiles etc.

The machine is available in Tirupur are just lung. Mechanism include the ability to manufacture 4 track single jersey, interlock, rib lock 0.8 Lock, coherent ring and band on cars, electronics and Dia tubular fabrics jacquard are available in a range of Tirupur in force 16 " 40 ".

It reinforces the capacity and quality of previous years, the level of manufacturing-including jersey, rib, pique, interlock, 50/50 plating (lock things, Jersey, offend etc.) herring bone, knitwear, comb honey Crepe rope Bedford, 2x2 rib, Waffles, Pointelle the coast, back flat rib, rib jacquard, and are the subject of Bear, popcorn Derby. In information providers in Tirupur and enjoy the automated knitting machines too over the design, production and quality.

Every possible type of ornamental design in knitwear in Tirupur, these facilities are available in Prem knit Centwin, classic clothes and circular knitting machines contrary about 500 computerized knitting machines mainly to the neck and cuffs are available. Flat knitting machines popular brands are available.

Modern houses practical use dye stuff and multinational chemicals companies (MNCs) such equally Ciba, DYESTAR, CLARION, BASF etc. to make dyes, dye free supplies environmentally friendly. Each of these multinational companies face the work of the regional office in Tirupur, apart from marketing because it provides technical support in achieving good results dye sold, and reducing discharge levels, with experiments with new products / fibers, etc.

Dyes generally used to treat cotton, viscose / rayon are reactive dyes, bifunctional reactive dyes / Remazol dyes. The dyes are also used high extortion to help control the level of contamination and ensure proper absorption of the dye. Polyester dyed with disperse dyes. Test Laboratory equipment is installed in the kitchen modern character, the colors corresponding computer such as spectrophotometer where in addition to colored fabrics until ovarian tissue can be tested for whiteness index (WI).

dyeing son showed a significant improvement with most selection processes houses for cheese dyeing process. Advanced dye HT HP spinning or weaving, dyeing tanks are common in most homes leading the process. Average capacity available to process about 3000 houses kg / day.

Currently tubular and the finish treatment, but the recent trend is the display open texture completion of an integrated system to fully ensure the final product is flawless. Leaders are Shakti Mills, Xia Industries, Victus dyeing etc .. In the near future will be the implementation of a clear view of the treatment before the process leading most homes.

Various types washing machine including washing perfumes, dyes, dye wash silicon, etc., application of UV chemical protection to the canvas of the sea and of the active wear as possible in the process leading to Tirupur dyeing houses such as Victus, horse, processors PKP, being knit RA processors etc. drying fabrics manufactured by a dry-polar or strippers relax and natural drying become obsolete.

Saleh is a fast drying, and no handling of stains, and no signs of wrinkles, etc. stenter process pressure and at the heart of the processes of houses showed a clear improvement recently.

Compact machines for tubular Tubetex (USA), Ferraro, Monte, Sperotto RIMAR (Italian Republic), Albrecht, Weiss (Germany), etc. Santex about 200 machines imported in operation in Tirupur.

He made all the houses in Tirupur ETP process keeping in line with the buyer environmental concerns. Because of the problem of water scarcity in the new Tirupur dyeing techniques it was adopted to reduce the proportion of alcohol in the dye bath 1: 30-1: 10.

Print made from a table to a semi-roll roller being purchased the most advanced by Victus dyeing machines, dyeing India Mills, SMC processing plants, Mithunram Tex, shame urinate publications and printing Venus, print well, and so face the competition.

Rotary printing offer the best unloading and pigment reactive printing process. Usually available in Tirupur and areas processes such as tie-dye, batik, batik and surrounding print wax.

Table and chest of printing with all kinds of specialized fluctuations like flock, embossing, foil for him, transfer the pattern rubber, glitter, effervesce, PVC welding, HD printing plastisol gel , embossing, printing caviver grain etc. generally available. And R & D in wet and continuous operations in the process they are aware of the latest innovations such as Victus dyeing houses where thermal prints

Imported about 900 embroidery machines Multi-heads are installed and functional computer in Tirupur as BARUDAN, Tajima, ZSK, happy, etc. 9-12 Albrecht possible colors in a design with these machines. Import computerized caterpillar chain, grain determine embroidery machines are the latest trend. There are computers a president also install a custom logo embroidery.

Traditional crafts such as embroidery annual rates of increase means and Shikan machines also operate in Tirupur. There are groups Tirupur hand embroidered on who excel in better than the base of the hand work.

Many of the latest software are available with near of the leading suppliers in Tirupur like Lectra, Gerber, and Tuka technical and other emergency accurate modeling and grading and planting to improve the efficiency of the textile consumption. Tirupur industry on the hand shredding CAM system to cut off to improve the efficiency of the room through the blocks.

Also continuously updated chamber works, sewing, clothing and floor finishing devices, Kafr El Dawar through, iigm, Turrell and other participants in the consultation machinery and clothing sales.

In the presence of marked Harry Anand Chand & Co. in Tirupur, in recent times, especially in the provision of inputs for sewing machines and specialized or provide the supporting documents required for the sewing machines of different origin for the product Final efficiency. planning machine and equipment selection to customers in the excellent Eastman targeted, coherent Well with others.

Also feel pressure to add value to the clothes in the latest installation of computerized embroidery machines Tajima, Berudan and others. Gina also clothes and extra Tirupur suppliers went Savrosky, pearls and sequins, etc. to connect the laser oriented devices.

He excelled suppliers such as Eastman, Fashion Trinity International Piper embroidery and other crafts, beads and sequence attachments etc. from cottage industries of the network. Ornament easily for code

Tirupur suppliers to add value knitwear products are:

A) knitted collar and slams: Jacquard knit collar and is manufactured in another custom domain Tirupur on Taiwan and other advanced machinery and cuffs.

B) Straps: a variety of polyester and rayon silk strips of cords, cotton twill and ropes as well as rotate the rope (heat seal) and all the rubber plugs sizes are now available locally. He added attraction is the production of jacquard knit name bands in multiple colors, badges and rubber publications in transit.

C) Commentators: Grandma hangers for clothes available locally in a wide range. In some cases, it is presented hangers with further attachments such as clips and plastic clips, according to buyer's requirements.

D) Accessories: a complete set of accessories like 3D patches, embroidery patches with / without printing on paper of reform, own reflection badges, buttons glow radiating night fasteners thought, diamond zippers and decorations such as beads, poles, stones and chips (being gold and silver) manufactured locally.

However, the following accouterments imported from Korea and Japan readily available quality buttons, rubber and laces, velcro printed, creative buttons, rubber labels, patches, denim jeans, and woven labels, metal logos and metal cases, and printed leather patches, stickers, embossed PVC stamps.

E) marks: With the help of a computerized weaving sword and cut and bend machinery manufactured good quality woven labels locally on imported machinery. There is a wide range of printed label attached to machines with die-cut sticker for gilding. 5 color printed labels also manufactured locally.

By truck, Tirupur. In Chennai LCL Cargo handling is much better, and is currently the preferred port for buyers of Taffles Group orders placed with suppliers and south. The other option is for the port of Mumbai, who is about 40 hours Tirupur, about 30 hours by road from Bangalore. Mumbai could be optimized as the unification of LCL cargo is transported goods from Delhi to Mumbai. Very few buyers prefer the port of Mumbai to Chennai or Tuticorin to transport goods from Tirupur.

CONCLUSION:

Tirupur is ideal for the manufacture of knit garments, and meets the requirements of T-shirt, Bengali figs, briefs, trunks, camisole, underwear and basic clothing for men and women through the year.It is true that Tirupur fulfill the basic requirements of basic clothing Indian citizens "Bengali Abstracts and figs for ever due to continued productivity.